Material conveyor belt--intelligent monitoring of operating status-KEENVIEW

Material conveyor belt--intelligent monitoring of operating status

Core technology composition: Relying on 3D lidar + high-resolution video integrated equipment to collect data, capture real-time on-site conditions such as belt deviation, abnormal material level accumulation, and foreign body intrusion, and accurately perceive. The integrated detection equipment is like the "antenna" of the system, which sensitively captures various operating information and provides data support for subsequent analysis. • Workflow: The original data source collected by the all-in-one machine will be quickly transmitted to the data processing unit, where the signal is amplified, filtered, analog-to-digital conversion, interference information is eliminated, and valid data is purified. Subsequently, the intelligent analysis module will deeply analyze the processed data according to the preset algorithm and the model established by a large amount of historical data. • Functional advantages: The biggest highlight of the system is real-time and early warning capabilities. It can monitor continuously for 7 × 24 hours. Once an abnormality is identified, such as a serious deviation of the belt, it will quickly issue a sound and light alarm. At the same time, the early warning information will be pushed to the end point equipment of the relevant personnel. It will buy time for timely maintenance, effectively avoid serious consequences such as material transportation interruption and equipment damage caused by belt failure, greatly improve production safety, reduce maintenance costs, and ensure the orderly progress of industrial production.

Multi-technology integration

Combining multiple technologies such as lidar, high-resolution video, data processing, and intelligent analysis, it can comprehensively monitor the running status of the conveyor belt

Precise perception

Utilize lidar and video recognition technology to accurately capture various information during belt operation.

efficient data processing

The data processing unit can quickly process the original data source collected by the sensor, including amplification, filtering, analog-to-digital conversion, etc., to eliminate interference information and provide effective data for intelligent analysis.

real-time warning

With real-time and early warning capabilities, it can be monitored continuously for 7 × 24 hours. Once an abnormality is found, it can quickly issue a sound and light alarm and push early warning information to reduce maintenance costs and ensure safe and orderly production.

Profession

Mining industry

Power industry

steel industry

cement industry

Port industry

Grain processing industry

Mining industry

Power industry

steel industry

cement industry

Port industry

Grain processing industry

Mining industry

Power industry

steel industry

cement industry

Port industry

Grain processing industry

Detection application scenario

cement industry

Port industry

Grain storage

Mining industry

Power industry

steel industry

Raw meal conveying

In the raw meal preparation process of cement production, the conveying belt transports limestone, clay, iron ore and other raw materials to the raw meal mill. The intelligent monitoring system will detect whether the belt slips when transporting wet raw materials, monitor the uniformity of raw materials on the belt, ensure the stable feeding of the raw meal mill, and ensure the quality and output of the raw meal.

clinker transportation

After the cement clinker is fired, the conveying belt transports the high-temperature clinker from the rotary kiln to the cooler and the clinker warehouse. The intelligent monitoring system focuses on monitoring the operation of the belt in the high-temperature environment, such as the heat resistance of the belt and the rotation flexibility of the idler. It prevents the belt from aging or the idler from getting stuck due to high temperature, which affects the conveying efficiency of the clinker.

bulk cargo handling

At the port's bulk cargo terminal, the conveyor belt is used to unload the ship's coal, ore and other bulk cargoes to the shore yard, or load the yard's cargo to the ship. The intelligent monitoring system can monitor the tension change of the belt during loading and unloading in real time to prevent the belt from breaking during heavy loads and frequent starts and stops, and at the same time monitor the corrosion of the belt in the wet and salt fog environment of the seaside.

Cargo transshipment

In the cargo transfer center of the port, the conveyor belt transports different types of goods from one area to another. The intelligent monitoring system will detect the material compatibility of the belt during the transportation of multiple types of goods to prevent mutual contamination between different goods, and monitor the cleaning of the belt during frequent switching of goods to avoid material residues affecting the next transportation.

Raw grain transportation

In the raw material depot of the grain processing plant, the conveying belt conveys the purchased raw grain to the cleaning equipment and processing equipment. The intelligent monitoring system detects the sealing of the belt during the transportation of grain to prevent the leakage of grain and the entry of pests. At the same time, it monitors the running speed of the belt and the flow of grain to ensure the stable feeding of grain processing equipment.

Finished grain packaging and transportation

After the grain processing is completed, the conveyor belt conveys the finished grain to the packaging workshop and finished product warehouse. The intelligent monitoring system can detect the cleaning of the belt when conveying finished grains such as flour and rice, prevent impurities from mixing into the grain and affecting product quality, and monitor the start and stop control of the belt during the packaging process to ensure packaging accuracy and efficiency.

Downhole mining and transportation

Inside the mine, the conveying belt is responsible for transporting the coal or ore mined by the shearer or tunneling machine to the main shaft lifting system. The intelligent monitoring system can detect the operation status of the belt in complex underground environments, such as monitoring whether the belt is deviated or torn due to uneven roadways or rockfall impacts, and sensing the operating status of the belt drive device and idler through vibration sensors to determine whether there are parts damaged or abnormal wear.

Open pit conveying

In open-pit mines, the long-distance material transportation from the mine pit to the crushing station and concentrator relies on the conveyor belt. The intelligent monitoring system can monitor the impact of the belt in the open-air environment in real time due to bad weather (such as strong wind, heavy rain, low temperature), detect whether the tension of the belt is abnormal due to temperature changes, prevent the belt from slipping or breaking, and also monitor the accumulation of materials on the surface of the belt to avoid uneven force on the belt due to uneven material distribution.

Coal yard to boiler transportation

In the coal yard of a thermal power plant, the conveying belt transports coal from the coal storage area to the coal feeder of the boiler. The intelligent monitoring system focuses on detecting whether the speed of the belt is stable, ensuring that the coal is evenly supplied to the boiler, and preventing insufficient or excessive coal supply due to abnormal belt speed. At the same time, monitor the material transfer of the belt when passing through different transfer points to avoid material spills and dust.

Ash removal system conveying

In the ash removal system of the power plant, the conveyor belt is responsible for conveying the fly ash collected by the electrostatic precipitator or bag dust collector to the ash storage. The intelligent monitoring system detects the sealing of the belt when conveying high-dust materials to prevent dust leakage from polluting the environment, and also monitors the wear of the belt, because the particle characteristics of fly ash can lead to increased belt wear.

Raw material transportation

In the raw material field of the steel plant, the conveying belt transports raw materials such as iron ore, coke, and limestone to the sintering machine or blast furnace. The intelligent monitoring system detects the wear of the belt when transporting raw materials of different particle sizes and hardness, and monitors the load of the belt through weight sensors to ensure that the belt operates within the rated load range and avoids overload.

Finished product transportation

After the steel is rolled, the conveying belt transports the steel from the rolling line to the finished product warehouse or dock. The intelligent monitoring system can monitor the high temperature resistance of the belt when conveying high-temperature steel, prevent the belt from being damaged by overheating, and detect the fixing of the belt during the conveying process to prevent the steel from sliding or falling on the belt.