Material conveyor belt--Transfer Blocking Monitoring-KEENVIEW

Material conveyor belt--Transfer Blocking Monitoring

The monitoring of the material transfer plug is mainly through real-time monitoring of the material flow, shape, operation status of the belt and transfer equipment, and dust concentration, etc., to detect and warn the abnormal situation that may lead to the plug in time and ensure the smooth transportation of the material.

Reduce maintenance costs

Monitoring the operating condition of equipment can detect equipment wear and tear, abnormal and other problems in advance, making it easy to arrange maintenance in a timely manner, prevent equipment failure or damage due to plugging, and reduce maintenance costs and equipment replacement frequency.

Improve product quality

Effectively monitor the flow of materials to ensure uniform and stable transportation of materials, avoid the adverse effects of uneven material supply on product quality due to plugging, and ensure the stability of product quality.

Enhanced safety features

Monitoring environmental factors and the entire transfer process can detect safety hazards such as excessive dust in a timely manner, and at the same time prevent safety accidents such as material leakage and splashing caused by plugging, providing more reliable safety for staff and production environment.

Ensuring production continuity

Profession

Port industry

Mining industry

coal industry

Power industry

cement industry

Port industry

Mining industry

coal industry

Power industry

cement industry

Port industry

Mining industry

coal industry

Power industry

cement industry

Detection application scenario

Mining and processing

Coal transportation and power generation

Cement production process

Port bulk cargo handling

application scenario

In large open-pit mines, ore is loaded from the mining face to the transportation vehicle through excavation equipment, and then transferred to the primary crusher. During this period, the transfer from the unloading port of the vehicle to the feeding port of the crusher is often prone to large ore blockages due to different ore fragments and irregular shapes

monitoring capability

The monitoring system uses high definition cameras and pressure sensors installed above the transfer to capture the material flow animation surface in real time and monitor the material accumulation pressure. Once an abnormality is found, an alarm will be issued quickly to avoid the stagnation of ore transportation due to blockages and affect the mining progress.

application scenario

In a thermal power plant, coal is sent from the coal yard to the boiler through a belt conveyor. At the belt transfer point, such as the connection of the belt with different slopes, the connection between the belt and the coal feeder, the coal is easily blocked due to high humidity and uneven particle thickness.

monitoring capability

Through the ultrasonic level sensor installed at the transfer, the height of the material can be detected to determine whether there is a material accumulation blockage, so as to prevent insufficient coal supply to the boiler due to the blockage and affect the stability of power generation.

application scenario

Cement production involves multi-link material transportation from raw material collection to finished product output. At the transfer chute where limestone and other raw materials are transported from the crusher to the raw material mill, due to the high mud content and high humidity of the materials, it is easy to adhere to the chute wall to form a blockage.

monitoring capability

The vibration sensor set at this location can sense the change of the vibration frequency of the chute. If the frequency is abnormal, it indicates that a blockage may occur, and timely notifies the maintenance personnel to clean it up to ensure a stable supply of raw materials and ensure the quality of the finished cement.

application scenario

Port loading and unloading of coal, ore and other bulk cargoes, from the ship to the shore yard, and then transferred to the transport vehicle, during which the material transfer. At the transfer of large unloading funnels and belt conveyors, due to the large volume of materials and fast flow rate, it is easy to block due to material accumulation, funnel wear and deformation and other reasons.

monitoring capability

Through the tilt sensor installed at the connection between the funnel and the belt, the tilt of the funnel is monitored. If the funnel is abnormally tilted due to the accumulation of materials, it will be alerted immediately to ensure the efficient handling of port loading and unloading operations and improve the efficiency of cargo turnover.